Wednesday 25 December 2013

25 December – Safety, Methylisocyanate & Chemistry



Ingrid Eckerman* reports that documents discovered in the Bhopal plant as well as others traced later show that UCC had conducted experiments on animals and knew ell the effects of MIC, both in the short and long term. They banned publication of the test results on rats which suggests that they were horrific. Had they shown no harm then I am sure that UCC would have emblazoned them on banners.
She writes, “ experiments had shown that animals exposed to MIC vapours died almost instantaneously. The vapours destroyed the respiratory system with lightening speed, caused irreversible blindness and burnt the pigment of the skin.”
Yet after the incident, the plant’s own medical doctor insisted that MIC was only an irritant and not life threatening.
Since 1963, studies on MIC have concluded:
·         it is the most toxic of the isocyanate family,
·         it is highly toxic both from breathing and skin penetration,
·         it is highly toxic and a hazard to life by inhalation,
·         it is an irritant to humans at very low concentrations.
UCC manuals also describe a runaway reaction scenario when MIC is contaminated by water or some metals. Only stainless steel appears to be a safe container. So management could never deny that they knew the danger or the possible results of a leak.
The Bhopal plant was designed to be a sister to the one in Institute, West Virginia but almost before it was built the market for Sevin was falling and so the standard of the factory was reduced.
Again Ingrid Eckerman* writes: “Between 1980 and 84, the UCC plant in Institute, West Virginia, USA had 67 leaks of MIC – but did not disclose this to the local population.” That, surely, should have warned UCC that safety was of paramount importance – maybe that was why they wanted to build this plant in India?
Lee Sustar has written in Counterpunch*, “The West Virginia operation had computerized monitors of valves and storage tanks; the Bhopal facility had only manual gauges. Operators in West Virginia had to undergo months of safety training; in Bhopal, such training was minimal. A loud siren at the U.S. plant was designed to warn workers and the community of any leaks of toxic chemicals; the Bhopal operation’s warning system was dismantled and replaced because frequent spills had triggered alarms so often.”
The other main difference was the more streamlined production process in Institute which meant that the MIC was not stored for such long periods.
As demand fell, standards were reduced further with staff reductions and the use of unqualified staff. Even the Indian trade union was concerned and wrote to management.
Apart from the MIC itself, when it reacts as it did that night, many other toxic and non-toxic gasses are produced so the cloud that engulfed Bhopal was a lethal cocktail. UCC and, since 2001, Dow Chemical, has not released a full list of what could have been included. It may be that they are uncertain, of course! But, if so, they could at least give a list of what could be present. That would have helped the doctors dealing with the immediate aftermath as well as assessing the long term implications for treatment now.

I will conclude this post with some of the known technical data about MIC with links to my sources:
Methyloisocyanate
Methyl isocyanate (MIC) is extremely toxic. The threshold limit value set by the American Conference on Government Industrial Hygienists is 0.02 ppm. MIC is toxic by inhalation, ingestion and contact in quantities as low as 0.4 ppm. Exposure symptoms includes coughing, chest pain, dyspnea, asthma, irritation of the eyes, nose and throat, as well as skin damage. Higher levels of exposure, over 21 ppm, can result in pulmonary or lung edema, emphysema and hemorrhages, bronchial pneumonia and death. Although the odor of methyl isocyanate cannot be detected at 5 ppm by most people, its potent lachrymal properties provide an excellent warning of its presence (at a concentration of 2–4 parts per million (ppm) subject's eyes are irritated, while at 21 ppm, subjects could not tolerate the presence of methyl isocyanate in air).[14]
Proper care must be taken to store methyl isocyanate because of its ease of exothermically polymerizing (see Reactions) and its similar sensitivity to water. Only stainless steel or glass containers may be safely used; the MIC must be stored at temperatures below 40 °C (104 °F) and preferably at 4 °C (39°F).

Other links:
USA Environmental Protection Agency - http://www.epa.gov/ttnatw01/hlthef/methylis.html

Diamond
Hazard
Value
Description

3

4

2

W

Health
4
Can be lethal.
Flammability
3
Can be ignited under almost all ambient temperature conditions.
Instability
2
Readily undergoes violent chemical changes at elevated temperatures and pressures.
Special
W
Reacts violently or explosively with water.
A colourless low-boiling liquid (39°C) that is denser than water. Flash point is less than 20° F. Very toxic by inhalation. Can be absorbed through the skin. Has a sharp odour, but the sense of smell cannot be relied upon to warn of the presence of vapours at low concentrations.
Rate of onset: Immediate
Persistence: Minutes to hours
In summary, humans exposed acutely by inhalation to MIC may experience long term (as well as immediate) damage to pulmonary and extrapulmonary systems. The lung is probably the critical target organ for long term effects from acute exposure, although adverse effects on other organs (e.g., eye, reproductive, and gastrointestinal) also exist. The late responses to the acute exposure suggest an immunological component, which could involve several systems including lung, eye, liver, and kidney. The chemical identity of the ultimate toxicant is unknown and may be more than one compound
*
The Bhopal Saga by Ingrid Eckerman
Bhopal: the Making of a Disaster by Lee Sustar (Dec 2004), www.counterpunch.com

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